Rugged wearable computer: overview

This wearable computer is a rugged, voice-controlled assisted reality headset (the RealWear Navigator 520) built for frontline workers in demanding environments. Wear it around the head or attach it to a hard hat; a 6-way adjustable boom arm places the HD display in front of either eye.

It is IP66 rated and MIL-STD-810H certified, withstanding dust, water, drops and temperatures from -20 °C to 45 °C, and hot-swappable batteries keep it running across the longest shifts.

A modular, tiltable 50 MP camera can be swapped for the optional thermal camera module, and a Mini LTE Modem adds cellular data where Wi-Fi is not available, so one headset adapts to many tasks.

Who the rugged wearable computer is for

Field service, utilities, manufacturing and inspection crews working outdoors, on hard hats or in dusty and wet conditions.

• Maintenance and repair technicians
• Field service and utilities crews
• Manufacturing and quality inspection
• Logistics and warehouse teams
• Remote-expert and training programmes

Features in detail

Industrial durability

IP66 and MIL-STD-810H: dust-tight, protected against water jets and drop-tested.

Hot-swappable batteries

Replace the 2600 mAh battery in the field without powering down or losing your work.

Modular 50 MP camera

The tiltable 50 MP camera (82° FOV, 1080p60, flash) swaps for the thermal module when you need heat inspection.

Adjustable HD display

A 1280 × 720 full-colour LCoS microdisplay with a 24° field of view on a boom arm that works for left- or right-eye users.

Clear audio in loud places

Four noise-cancelling microphones (to 100 dBA) and two 94 dBA speakers; a 3.5 mm jack for wired headsets.

Many mounting options

Hard hat clips, hard hat band, Workband 2, Overhead Band, Tri-Band Strap and ball cap let you match every site rule.

Compatibility

Compatible with hard hats, bump caps, safety and prescription eyewear, hearing protection and wired or wireless headphones, plus the full range of Navigator mounts, batteries, chargers, the thermal camera module and the Mini LTE Modem.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Charge the headset fully with the USB-C cable (or the charging station, where available) before first use.
2. Fit the headband or mount, then position the display so it sits just below your line of sight on your dominant eye.
3. Power on and follow the voice-guided setup: connect to Wi-Fi by scanning a QR code generated in the companion app.
4. Say "What can I say?" at any time to see the available voice commands, and install your enterprise apps (remote-expert, workflow or document viewers).
5. For fleets, enrol the headsets in Ari Cloud so IT can deploy apps, settings and updates centrally.

Care and maintenance

Wipe the display window, camera lens and housing with a soft, slightly damp cloth; avoid solvents on the plastics and optics. Clean or replace straps and pads regularly on shared headsets, charge batteries at room temperature, and keep the headset in its EVA case for transport. Install Ari OS updates and manage the fleet through Ari Cloud so every device runs the same software.

Specifications

What's in the box

• Rugged assisted reality headset
• Battery pack
• Workband 2
• USB cable (Type-C to Type-A)
• Quick start guide

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

Can I add thermal imaging?

Yes, with the optional thermal camera module.

Can it use mobile data?

Yes, with the optional Mini LTE Modem and a Nano SIM.

What do the service plans include?

The variants add 1, 2 or 3 years of RealWear Service & Support to the headset. The plan length is your choice; pick the one that matches the planned life of your deployment.

Does it work with safety glasses?

Yes. It is designed to be worn with safety or prescription eyewear and hearing protection.

How is it controlled?

Mainly by voice, in more than 20 languages, so both hands stay free.

Can it be used with a hard hat?

Yes, with hard hat clips or the universal hard hat band.

How long does the battery last?

Batteries are hot-swappable, so carry a spare for full shifts.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

See the full range of enterprise XR headsets, or browse headset accessories for mounts, power and cases.

Intrinsically safe headset: overview

This intrinsically safe headset (the RealWear Navigator Z1) is purpose-built for hazardous environments where flammable gases, vapours or dust may be present. It is certified for ATEX Zone 1 and CSA Class 1 Division 1, bringing hands-free assisted reality to oil and gas platforms, chemical plants and energy facilities where conventional electronics are not permitted.

A tiltable dual-camera system combines a 50 MP visual camera with an integrated FLIR Lepton 3.5 thermal sensor with MSX, so documentation photos and thermal inspection come from a single device.

It is also IP66 rated, MIL-STD-810H certified and drop-tested, and works from -20 °C up to 55 °C, with 128 GB of storage, 8 GB of RAM and a Qualcomm QCS6490 processor.

Who the intrinsically safe headset is for

Oil and gas platforms, chemical plants, refineries and energy facilities with classified hazardous zones.

• Maintenance and repair technicians
• Field service and utilities crews
• Manufacturing and quality inspection
• Logistics and warehouse teams
• Remote-expert and training programmes

Features in detail

Hazardous-area certification

ATEX Zone 1 and CSA Class 1 Division 1 let it be used where ordinary electronics are forbidden.

Visual plus thermal cameras

A 50 MP camera and a FLIR Lepton 3.5 thermal sensor with MSX; video up to 4K at 30 fps or 1080p at 120 fps.

Rugged build

IP66, MIL-STD-810H and drop-tested, working from -20 °C to 55 °C.

More processing power

Qualcomm QCS6490 with 8 GB RAM and 128 GB storage, plus Wi-Fi 6 (802.11ax).

Clear audio

Four noise-cancelling microphones (to 100 dBA) and two 94 dBA speakers.

Adjustable display

A 1280 × 720 LCoS display on a 6-way boom arm for either eye.

Compatibility

Compatible with helmets, safety and prescription eyewear, hearing protection and headphones. Only accessories stated as intrinsically safe keep the certification: fitting the Mini LTE Modem, for example, means the system is no longer considered intrinsically safe.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Charge the headset fully with the USB-C cable (or the charging station, where available) before first use.
2. Fit the headband or mount, then position the display so it sits just below your line of sight on your dominant eye.
3. Power on and follow the voice-guided setup: connect to Wi-Fi by scanning a QR code generated in the companion app.
4. Say "What can I say?" at any time to see the available voice commands, and install your enterprise apps (remote-expert, workflow or document viewers).
5. For fleets, enrol the headsets in Ari Cloud so IT can deploy apps, settings and updates centrally.

Care and maintenance

Wipe the display window, camera lens and housing with a soft, slightly damp cloth; avoid solvents on the plastics and optics. Clean or replace straps and pads regularly on shared headsets, charge batteries at room temperature, and keep the headset in its EVA case for transport. Install Ari OS updates and manage the fleet through Ari Cloud so every device runs the same software.

Specifications

What's in the box

• Intrinsically safe headset
• Battery pack
• Tri-Band Strap
• Protective EVA case
• Torx 8 screwdriver (battery and camera removal)
• USB cable (Type-C to Type-A)
• Quick start guide

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

Can I use any accessory in a hazardous zone?

No. Use only accessories certified for use with this headset; the LTE modem voids the intrinsic-safety status.

Does it have thermal imaging built in?

Yes, a FLIR Lepton 3.5 sensor with MSX.

What do the service plans include?

The variants add 1, 2 or 3 years of RealWear Service & Support to the headset. The plan length is your choice; pick the one that matches the planned life of your deployment.

Does it work with safety glasses?

Yes. It is designed to be worn with safety or prescription eyewear and hearing protection.

How is it controlled?

Mainly by voice, in more than 20 languages, so both hands stay free.

Where can it be used?

In classified hazardous areas covered by ATEX Zone 1 and CSA Class 1 Division 1.

Which earbuds are safe with it?

The intrinsically safe hearing protection earbuds, whose certification applies with this headset.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

See the full range of enterprise XR headsets, or browse headset accessories for mounts, power and cases.

Hands-free headset: overview

This hands free headset is a voice-controlled assisted reality device worn like a headband (sold as the RealWear Arc 3). At 179 g it is the lightest RealWear headset, comfortable across a full shift, and its see-through display keeps documents in view without cutting you off from the world around you.

Workers open work instructions, capture images, join video calls with remote experts and run custom enterprise applications by voice, so both hands stay on the job.

The Full HD (1920 × 1080) micro-OLED display covers 95% of the DCI-P3 colour space for sharp, accurate images, and a dual-camera system (50 MP main plus 8 MP wide-angle) captures inspection detail and gives remote experts a wide view.

Who the hands-free headset is for

Production, maintenance, logistics and quality teams who need instructions and remote help in their line of sight but do not need a rugged hard-hat headset.

• Maintenance and repair technicians
• Field service and utilities crews
• Manufacturing and quality inspection
• Logistics and warehouse teams
• Remote-expert and training programmes

Features in detail

See-through micro-OLED display

The Full HD see-through display (22° field of view, right eye) shows documents and instructions in sharp detail while you keep full sight of your surroundings.

Dual cameras

A 50 MP main camera (82° FOV) and an 8 MP wide-angle camera (120° FOV) record 1080p at 60 fps with flash, ideal for inspection photos and remote support.

All-day comfort

At 179 g it is designed to be worn together with prescription glasses and Peltor-style hearing protection.

Clear audio in loud places

Two speakers and four noise-cancelling microphones, effective up to 100 dB, keep voice commands and calls clear on noisy sites.

Ari OS and Ari Cloud

Runs Ari OS (Android 13) with secure boot and a trusted execution environment; Ari Cloud handles centralised deployment and management.

Connectivity and sensors

Wi-Fi 802.11ac (2.4/5 GHz), Bluetooth 5.1 and multi-constellation GNSS, plus gyroscope, accelerometer, barometer, magnetometer, wear detection and a capacitive touchpad.

Compatibility

Works with safety and prescription eyewear, hearing protection and wireless headphones. Charges by USB-C or on the matching desk/wall charging station (sold separately). It is not ruggedised, so for hard hats, rain and dust choose the rugged IP66 model.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Charge the headset fully with the USB-C cable (or the charging station, where available) before first use.
2. Fit the headband or mount, then position the display so it sits just below your line of sight on your dominant eye.
3. Power on and follow the voice-guided setup: connect to Wi-Fi by scanning a QR code generated in the companion app.
4. Say "What can I say?" at any time to see the available voice commands, and install your enterprise apps (remote-expert, workflow or document viewers).
5. For fleets, enrol the headsets in Ari Cloud so IT can deploy apps, settings and updates centrally.

Care and maintenance

Wipe the display window, camera lens and housing with a soft, slightly damp cloth; avoid solvents on the plastics and optics. Clean or replace straps and pads regularly on shared headsets, charge batteries at room temperature, and keep the headset in its EVA case for transport. Install Ari OS updates and manage the fleet through Ari Cloud so every device runs the same software.

Specifications

What's in the box

• Assisted reality headset
• Protective EVA case
• USB Type-C cable
• Quick start guide

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

Is it rugged?

No, it has no IP rating; choose the rugged IP66 headset for harsh conditions.

Which eye does the display cover?

The right eye; the display is not adjustable to the left.

What do the service plans include?

The variants add 1, 2 or 3 years of RealWear Service & Support to the headset. The plan length is your choice; pick the one that matches the planned life of your deployment.

Does it work with safety glasses?

Yes. It is designed to be worn with safety or prescription eyewear and hearing protection.

How is it controlled?

Mainly by voice, in more than 20 languages, so both hands stay free.

Is it the same as a VR headset?

No. It is an assisted reality display that shows information next to your real-world view.

Can it be shared between workers?

Yes; spare straps and padding packs make shared use more hygienic.

Which support plan should I choose?

Pick 1, 2 or 3 years of service and support depending on your deployment length.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

See the full range of enterprise XR headsets, or browse headset accessories for mounts, power and cases.